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China Raises the Bar with Groundbreaking ‘Floating Oil Factory’ – Rig Manpower

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China Raises the Bar with Groundbreaking ‘Floating Oil Factory’

In a remarkable technological stride, China has unveiled its maiden smart floating production storage and offloading (FPSO) vessel featuring a cutting-edge land-sea integrated operation system. This pioneering achievement showcases China’s successful adoption of digital twin technology in the offshore oil and gas sector. Boasting a remarkable storage capacity of 100,000 tons, the FPSO incorporates a range of advanced technologies including artificial intelligence (AI), edge computing, cloud computing, big data, and the internet of things (IoT). Significantly, this innovative vessel has the ability to process oil and gas directly at sea, eliminating the need for extensive piping from offshore rigs to onshore facilities.

Equipped with over 8,000 sensors meticulously monitoring temperature, pressure, and liquid levels, the FPSO continuously transmits valuable data to the server room for analysis and management. Moreover, China has established a digital twin of the vessel at a smart control center in Shenzhen City, located an impressive 1,000 kilometers away from the actual ship. This virtual replica allows for real-time monitoring of the production process, further enhancing operational efficiency and oversight.

The growing popularity of floating oil and gas processing and storage platforms is evident in the market. Last year, Europe witnessed a significant surge in demand for LNG floating storage and regasification units (LNG-FSRUs) as the region scrambled to replenish its gas reserves ahead of the winter season. The ruptures on the critical Nord Stream pipeline system resulted in intensified demand for LNG imports, as Russia’s gas supply was disrupted. Consequently, numerous European countries turned to FSRUs and floating LNG terminals, mobile facilities that receive and transfer super-chilled fuel into onshore networks.

Presently, there are 48 operational FSRUs globally, with an astonishing 42 of them locked into term charters, according to industry analysis firm Rystad Energy. Recognizing the tremendous potential, the European Union has outlined plans for up to 19 new FSRU projects, carrying an estimated price tag of €9.5 billion. Notably, Korean shipbuilders stand to reap substantial benefits from this surge in FSRU demand, given their prominent position in the sector. South Korea, in particular, has solidified its status as a world leader in FSRU technology and recently completed the construction of its inaugural ammonia-based FSRU.

China’s successful launch of the first smart FPSO with a land-sea integrated operation system showcases its commitment to pushing the boundaries of offshore oil and gas exploration and production. By harnessing the power of digital twin technology and integrating various cutting-edge advancements, China continues to solidify its position as a technological powerhouse in the energy sector. The achievements and ongoing advancements in floating oil and gas platforms reflect the industry’s constant pursuit of innovation and efficiency, ultimately benefiting global energy markets and shaping the future of offshore operations.

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